Reno Mattress 0.15-0.5m | BMP Gabion Mattress for River Banks & Channel Lining
- Product Name: Reno Mattress (Gabion Mattress)
- Brand: BMP
- Mesh Type: Double twisted woven or welded mesh
- Wire Material: Galvanized steel, Galfan-coated steel, PVC-coated wire
- Wire Diameter: 2–2.7 mm
- Selvage Wire Diameter: 2.7–3.4 mm
- Tie Wire Diameter: 2.2 mm
- Height: 0.15 m, 0.17 m, 0.23 m, 0.3 m, 0.5 m
- Standard Sizes: 1×1×1 m, 2×1×1 m, 3×1×1 m
- Mesh Opening Size: 76.2 mm × 76.2 mm (3″ × 3″)
- HS Code: 73143100
- FOB Price: USD 15.00–20.00 / unit
- Surface Coating: Hot-dip Galvanized, Galfan, PVC-coated
- Tensile Strength: 540–770 N/mm² (wire)
- Permeability: Excellent drainage, ideal for soil stabilization
Introduction
BMP’s Reno Mattress, also known as gabion mattresses, offers a reliable, durable, and flexible solution for a wide range of environmental stabilization projects. Designed for erosion control, riverbank reinforcement, channel lining, and slope protection, the Reno Mattress offers an affordable and highly effective alternative to traditional methods like riprap or concrete. It is ideal for construction engineering and offers aesthetic appeal when combined with natural vegetation.
Made from either double twisted woven mesh or rigid welded mesh, BMP’s Reno Mattresses are built with high-quality galvanized or Galfan steel wire to withstand harsh environmental conditions. Whether you’re addressing erosion control, riverbank protection, or landscaping, BMP’s Reno Mattresses ensure long-lasting performance.
🛠️ Types of Reno Mattress
🧱 1. Double Twisted Woven Type
Overview:
The Double Twisted Woven Type is made from high-quality galvanized steel wire, twisted into a hexagonal mesh pattern. This type of Reno Mattress is well-known for its flexibility, which allows it to adjust to various ground movements, making it ideal for riverbank stabilization, erosion control, and slope reinforcement.
Construction Features:
- Mesh Structure: Made of double-twisted hexagonal mesh, which gives the mattress a flexible and durable structure.
- Wire Diameter: Typically 2.0 mm to 2.7 mm (standard wire size).
- Height: Available in various heights such as 0.15 m, 0.17 m, 0.23 m, 0.30 m, and 0.50 m.
- Coating: Commonly galvanized steel, but can also be Galfan-coated or PVC-coated for extra corrosion resistance.
Benefits:
- Flexibility: This structure is flexible and adapts to the natural movement of the ground, which is particularly useful for erosion-prone areas.
- Ease of Installation: The double twisted design allows for faster assembly with lacing wire, C-rings, and other simple tools.
- Durability: The woven wire provides high shear resistance, making it ideal for high-water flow conditions, such as riverbanks and coastal erosion.
Typical Applications:
- Riverbanks & Streams: Ideal for bank protection, soil stabilization, and channel lining.
- Slope Protection: Effective for stabilizing slopes and preventing soil erosion on hillsides or embankments.
- Bridge Protection: Often used in bridge abutments or as part of protective layers for infrastructure.
🏗️ 2. Welded Type
Overview:
The Welded Type of Reno Mattress consists of rigid steel panels, welded together at the intersections, which results in a solid and non-flexible structure. It offers high strength and is typically used for applications that require greater structural rigidity, like reinforcing walls, river channel lining, and heavy-duty slope protection.
Construction Features:
- Mesh Structure: Made of welded panels with rectangular mesh openings. The most common mesh size is 76.2 mm x 76.2 mm.
- Wire Diameter: Generally 4 mm or 5 mm (6 or 9 gauge), which ensures a stronger structure.
- Height: Often available in 0.17 m, 0.23 m, 0.30 m, and 0.50 m, similar to the woven type.
- Coating: Available in galvanized, Galfan-coated, or PVC-coated wire to protect against corrosion.
Benefits:
- Rigid Structure: Welded connections at every mesh intersection provide superior strength and stability, especially for applications that deal with high load-bearing.
- Long-Lasting Durability: Welded gabion mattresses have a longer lifespan than the woven type, making them ideal for high-impact and high-flow conditions.
- Easy Assembly: Although the structure is rigid, the welded panels are still easy to install, and various tie connections (e.g., U-clips, C-rings) ensure secure bonding.
Typical Applications:
- Bridge & Infrastructure Protection: The rigid structure makes it perfect for bridge abutments, culverts, and other water-resistant structures.
- Heavy-Duty Erosion Control: Often used for river channel lining or coastal defense, where higher strength is required.
- Slope Protection: Ideal for applications that require high stability and long-term erosion prevention.
🌟 Which Type of Reno Mattress to Choose?
- Double Twisted Woven Type: Best for flexible applications where soil movement is expected. This type is ideal for riverbanks, stream channels, and slope protection.
- Welded Type: Suited for more rigid and high-load applications, such as infrastructure protection, bridge construction, and high-strength erosion control.
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📊 BMP Reno Mattress – Specifications Table
| Item | Specification |
|---|---|
| Product Name | Reno Mattress |
| Mesh Type | Double-twisted hexagonal wire mesh |
| Wire Diameter (Mesh) | 2.0–2.7 mm |
| Selvage Wire Diameter | 2.7–3.4 mm |
| Tie Wire Diameter | 2.2 mm |
| Mesh Opening Size | 60×80 mm or 76×76 mm (≈2.5 in × 3 in) |
| Height Options | 0.15 m, 0.17 m, 0.23 m, 0.3 m, 0.5 m |
| Standard Sizes | 2×1×0.17 m, 6×2×0.23 m, 6×2×0.30 m, 9×6×0.15 m, etc. ±5% tolerance |
| Wire Tensile Strength | 350–550 N/mm² |
| Wire Elongation | ≥ 8–12% |
| Coating Options | Galvanized (≥215 g/m²), Galfan (Zn95–Al5), PVC ≥0.38–0.5 mm |
| Diaphragms | Integrated at ≤1 m intervals |
| Lacing Wire/Ties | 0.087 in (2.2 mm) min; stainless rings 3.05 mm |
| Mesh Strength | ≥ 2,300 lb/ft / 4,000 lb punch strength |
| HS Code | 73143100 |
| Typical FOB Price | USD 15.00 – 20.00 per unit (varies by size) |
| Packaging | Folded or pallet-packed, with lacing/ties included |
🛠️ Reno Mattress Applications
BMP’s Reno Mattress is extremely versatile and has a wide range of applications:
🌊 River Bank Protection
Reno mattresses are commonly used to stabilize riverbanks, protect against erosion, and enhance the durability of stream banks. The mesh allows water to flow freely while providing a solid structure to resist erosive forces.
🌾 Channel Lining
Reno mattresses are ideal for lining water channels, stabilizing the bottom, and protecting embankments. The excellent drainage properties of the mattresses prevent water build-up and reduce the risk of flooding.
🏗️ Slope Protection
When used on slopes, Reno Mattresses help prevent soil erosion and maintain the integrity of the earth. The mattresses offer structural stability while allowing vegetation to grow naturally between the gaps.
🌳 Bridge Protection
They are also used for bridge abutments and foot protection, ensuring the surrounding areas are protected from erosion or natural disasters like floods.
🏞️ Foreshore & Sea Wall Protection
BMP’s Reno Mattresses provide durable protection for foreshore areas and sea walls, preventing erosion caused by water flow and tidal movements.
🌟 Benefits of BMP Reno Mattress
💪 High Durability
Made from high-quality low-carbon steel, Reno Mattresses provide excellent strength and durability. They can withstand harsh environmental conditions and prevent the transformation of structures even when filled with dense rocks.
🌿 Eco-friendly
By stabilizing soil and promoting natural vegetation growth, BMP’s Reno Mattress offers an environmentally friendly solution to erosion control. They also blend seamlessly with the natural surroundings, offering aesthetic benefits when used in landscaping.
💧 Superb Permeability
The gabion mattresses feature an open mesh design, which allows water to pass through without creating pressure, making them ideal for water flow applications like riverbanks and channels.
🏗️ Easy to Assemble
The Reno Mattress can be quickly assembled on-site using simple accessories such as lacing wires, spiral wires, or C-rings. No specialized tools are required, making installation fast and cost-effective.
🏞️ Cost-Effective
The cost of filling materials like local rocks and stones is significantly lower compared to traditional construction methods. Additionally, there is no need for drainage systems due to the permeability of the mattress.
📦 Reno Mattress Packaging & Delivery
- Packing: The Reno Mattress units are either flat-packed or palletized for easy handling and shipping.
- Dimensions: The standard sizes are 1×1×1 m, 2×1×1 m, and 3×1×1 m, with a tolerance of up to 5%.
- Accessories: Lacing wire, spiral wires, C-rings, and U-clips are included for assembly.
- HS Code: 73143100
🇶🇦 Customer Feedback from Qatar
“We used BMP’s Reno Mattresses to protect the riverbank near Doha during heavy rains. The mattresses were easy to assemble and withstood strong water currents. The natural look with greenery growing on them also blended perfectly with the surroundings. A great, eco-friendly solution for our projects.”
– Abdul A., Infrastructure Engineer, Qatar Water Management
❓ Reno Mattress – FAQs
Q1: What materials can be used to fill the Reno Mattress?
A1: Reno Mattresses can be filled with local rocks, gravel, or stone, offering flexibility and cost savings for materials.
Q2: Are there special requirements for installing Reno Mattresses on slopes?
A2: Reno Mattresses are ideal for slopes, but it’s crucial to ensure proper compacting of the fill material to maintain stability.
Q3: How long will a Reno Mattress last?
A3: Reno Mattresses are designed to last up to 50 years depending on environmental conditions, with minimal maintenance.
Q4: Can Reno Mattresses be used in marine environments?
A4: Yes, Galfan-coated Reno Mattresses offer excellent resistance to corrosion, making them ideal for marine environments.
Q5: Is Reno Mattress installation complicated?
A5: No, Reno Mattresses are easy to install with simple tools. Lacing wire and spiral wire accessories ensure quick assembly.
🏁 Conclusion – Why Choose BMP’s Reno Mattress?
BMP Reno Mattress is the ideal solution for soil erosion control, channel lining, and riverbank stabilization. Made with high-quality galvanized or Galfan-coated steel wire, these gabion mattresses offer strong durability, superb permeability, and environmental benefits. Whether used for slope protection or bridge abutments, BMP Reno Mattress will ensure long-lasting, cost-effective protection in any environment.
Contact BMP today to request a quote or CAD design for your project.
