Introduction
Gabion baskets are widely used in construction, landscaping, and erosion control projects. These sturdy wire mesh boxes, filled with rocks, create flexible, permeable structures like retaining walls. They offer both aesthetic and functional benefits, from bank stabilization to road projects.
Gabion Basket Applications
Gabion baskets have a wide range of applications:
- Retaining Walls: Used in commercial, industrial, and road projects to stabilize soil.
- Erosion Control: Ideal for stabilizing riverbanks and channels.
- Water Management: Used for gabion weirs, controlling water flow.
- Landscaping: Enhancing the aesthetic value of gardens, parks, and public spaces.
Benefits of Gabion Baskets
- Monolithic and Flexible: Gabion baskets can form flexible structures, tolerating movement or settlement.
- Permeable: They allow water to flow through, reducing hydrostatic pressure.
- Pre-assembled: Units come ready for quick installation, saving time on site.
- No Specialized Labor Needed: Easy installation by anyone with basic knowledge.
- Environmental: Supports soil bioengineering efforts and blends well with nature.
- Durable: The heavy galvanized and PVC-coated wires ensure long-lasting protection against corrosion.
Packing Gabion baskets
Gabion baskets are packaged for easy shipping and handling:
- Packed in bundles: The units are bundled together for compact shipping.
- Wrapped for Protection: Each bundle is carefully wrapped in plastic or shrink wrap to prevent damage.
- Easy Handling: Ready to be transported to construction sites for quick deployment.
Specifications of Gabion Box
| Feature | Specification |
|---|---|
| Material | Steel Wire |
| Weave Type | Double Twisted |
| Surface Treatment | Heavy Galvanized or PVC Coated (Green/Grey) |
| Mesh Hole | 80x100 mm, 100x120 mm |
| Mesh Wire Thickness | 2.7mm, 3.4mm, 3.8mm |
| Gabion Box Sizes | 1x1x1m, 2x1x1m, 3x1x1m, 4x1x1m, 6x2x0.3m |
| Application | Mesh Wire Dia. | Selvedge Wire Dia. | Tie Wire Dia. | Zinc Coating |
|---|---|---|---|---|
| Retaining Wall | 2.7 mm | 3.4 mm | 2.2 mm | > 260 g/m² |
| (80x100mm) | 2.7 mm | 3.4 mm | 2.2 mm | > 275 g/m² |
| (100x120mm) | 2.7 mm | 3.4 mm | 2.2 mm | > 240 g/m² |
| Sack Gabion Box | 2.4 mm | 2.7 mm | 2.2 mm | > 240 g/m² |
| (60x80mm) | 2.4 mm | 2.7 mm | 2.2 mm | > 240 g/m² |
| Flood Control | 2.0 – 4.0 mm | 2.7 – 4.0 mm | 2.0 – 2.2 mm | > 240 g/m² |
| Type | Length (m) | Width (m) | Height (m) | Mesh Size | Surface Finish | Mesh Wire | Zinc Weight |
|---|---|---|---|---|---|---|---|
| Regular Size | 2 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 2.7 mm | > 245 g/m² |
| Regular Size | 2 | 1 | 1 | 6cm x 8cm | Galvanized or PVC Coated | 2.0 mm | > 215 g/m² |
| Gabion Box | 3 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 3.4 mm (Edge Wire) | > 265 g/m² |
| Gabion Box | 4 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 3.4 mm (Edge Wire) | > 265 g/m² |
| Gabion Box | 6 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 2.7 mm (Edge Wire) | > 245 g/m² |
| Gabion Box | 3 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 2.2 mm (Lacing Wire) | > 245 g/m² |
| Gabion Box | 4 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 2.2 mm (Lacing Wire) | > 245 g/m² |
| Gabion Box | 6 | 1 | 1 | 8cm x 10cm | Galvanized or PVC Coated | 2.0 mm (Lacing Wire) | > 215 g/m² |
Production Process Gabion baskets
- Wire Drawing: Steel wires are drawn into the required thickness.
- Weaving: Wires are woven into a hexagonal mesh pattern using double-twisted techniques.
- Surface Coating: Wires are coated with heavy zinc galvanization, followed by an optional PVC coating.
- Cutting & Assembly: Gabion baskets are cut into the desired sizes and assembled into pre-formed boxes.
- Packaging: Gabion baskets are bundled and prepared for shipping to customers.
Conclusion
Gabion baskets are a highly effective solution for various construction and landscaping projects. Their versatility, ease of installation, and long lifespan make them an excellent choice for retaining walls, erosion control, and water management. With factory-direct pricing and reliable quality, gabion box are an affordable and durable choice for any project.
